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Electric Vehicles/Battery

People are seeking sustainable and environmentally friendly technology to counteract climate change and reduce their carbon footprint. Demand for electric vehicles, batteries, and the accessories needed to ensure they function in peak conditions are definitely growing exponentially.

Novagard’s electronics grade silicones offer dependable performance, allowing for increased power density in emerging battery technologies. They provide maximum stress relief, superior protection against shock and vibration, and their high dielectric strength makes them excellent electrical insulators.

Applications:

  • Battery pack thermal gap fillers
  • Charging systems
  • Computer control modules
  • Wiring harness pin connectors
  • EV-ECU potting, sealing, coating
  • Sealing and encapsulating sensors
  • Headlamp assemblies

 

  • Electronics Grade (Alkoxy) Silicones applications
    Electronics Grade (Alkoxy) Silicones

    500-210 is a balanced-performance silicone coating featuring a room temperature alkoxy moisture cure that can be accelerated with heat. Soft enough to reduce strain on components while being tough enough to resist abrasion.

    500-224 is an is an opaque, single-component silicone coating and encapsulating compound that cures at room temperature to form an extremely tough, strong, abrasion-resistant coating that completely hides your circuitry and components.

    500-211 is a compliant, optically clear coating.

    500-222 is a tough, optically clear conformal coating and encapsulant that remains flexible and non-brittle.

    500-223 cures to an extremely soft, optically clear gel to provide maximum stress and strain relief in addition to great dielectric properties.

    500-228 cures to a tough, strong, resilient gel to provide protection from both physical damage and mechanical stress and strain relief in addition to great dielectric properties.

    500-090, 500-091, and 500-092 are a family of UL-rated electronics adhesives. These one-part UL flame rated pastes are for applications that require superior bond strength and flame resistance.

    500-150 is a single-component translucent alkoxy paste with moderate tensile strength and extremely high elongation for applications that require quick cures and early green strength development on sensitive components.

    500-607 is a soft, very low viscosity clear pottant that flows easily into intricate architectures and complex designs, with low shrinkage and long working times.

  • UV Cure and UV/Dual Cure Silicones applications
    UV Cure and UV/Dual Cure Silicones

    800-505FCLF is a UV-curable, silicone conformal coating, pottant, or sealant with a secondary, neutral alkoxy moisture cure for enhanced adhesion and shadow cure. This material is specially formulated with a high-hardness, low-energy surface after curing, resulting in a low friction surface that resists dust and dirt pickup in outdoor applications.

    800-750TFC is also formulated with a high thixotropic ratio to maintain shape and predictable consistency during dispensing. The UV primary cure reacts in seconds, while the addition of our Fast Cure technology allows the secondary, neutral alkoxy moisture cure to begin within 30 minutes for enhanced adhesion and a complete cure, even in shadow areas.

    800-506FC features a UV primary cure and a secondary moisture cure. 800-506FC’s extremely low viscosity allows it to flow easily into even the most complex geometries. 800-506FC will UV-cure to a depth of 5mm in a single pass.

    800-551FC features a UV primary cure and a secondary moisture cure. 800-551FC’s flowable viscosity allows it to be dispensed and flow easily and predictably into even the most complex geometries. 800-551FC will UV-cure to a depth of 5mm in a single pass.

    800-754 is a UV-cure only pottant that cures to a soft, compliant elastomer that relieves stress and strain on delicate components. 800-754 will UV-cure to a depth of 14mm in a single pass.

    800-755 is an incredibly soft non-corrosive, single-component gel and is an ideal pottant or encapsulant that will also dramatically increase your throughput.

    800-245 is a UV-cured conformal coating. Its moderately flowable viscosity easily coats complex geometries. Fully cured with UV light only (no secondary cure), this silicone offers moderate hardness with good electrical properties.

    800-620 is a very soft, clear, encapsulant/gel, designed to maximize vibration damping. It is a low strength silicone with limited adhesion which reduces strain on delicate components. UV only cure.

    800-255 is a first-generation pin connector sealant. Its oxime secondary moisture cure provides improved physical properties. The oxime moisture cure can present potential corrosion issues in enclosed applications.

    800-260 is a first-generation conformal coating for printed circuit boards. While its oxime secondary moisture cure provides improved physical properties, it offers limited adhesion and can present potential corrosion issues in enclosed applications. This silicone is rated UL 746 E, V-1.

    With viscosity of 50,000 cPs, 800-750 clings readily to components for staking and glob-top applications. This non-corrosive, single component silicone will cure to an extremely soft elastomer in seconds upon exposure to UV light, making it ideal for stress and strain relief as well as protection of delicate circuits. It has a secondary, neutral alkoxy moisture cure for enhanced adhesion and shadow cure.

    800-230 offers design engineers a higher viscosity coating option, while still remaining flowable. 800-230 is an ideal staking material for securing small components against vibration. It is a UV only cure, providing limited adhesion.

    800-235 is UV-cured, semi-flowable material. A UV-cure only silicone with limited adhesion, its higher viscosity makes it ideal for cured-in-place gaskets.

    800-240 is a UV-cure only, semi flowable material similar to 800-235. 800-240 offers higher hardness and abrasion resistance with good elongation and electrical properties.

    800-750T is a UV-curable, silicone coating, pottant, or sealant. With a nominal viscosity of 50,000 cPs, 800-750T is formulated with a high thixotropic ratio so it will hold its shape more readily when dispensed than our standard 800-750.

    800-400 is a UV-only, fast-curing paste without adhesion. With nominal viscosity of 360,000 cPs, 800-400 consistently holds its shape even when dispensed into complex shapes.

    800-510FC is a UV-curable, silicone conformal coating, pottant, or sealant. It has a secondary, neutral alkoxy moisture cure for enhanced adhesion and shadow cure. This version of our original 800-510 conformal coating utilizes Fast Cure technology to begin moisture cure of shadow areas in as little as 30 minutes.

    800-515 is an IPC-CC-830C qualified, UV-curable, silicone conformal coating, pottant, or sealant. With nominal viscosity of 1,500 cPs, it responds predictably in automated dispense equipment. It has a secondary, neutral alkoxy moisture cure for enhanced adhesion and shadow cure. This non-corrosive, single component silicone will cure to a solid elastomer in seconds upon exposure to UV light.

    800-515FC is a UV-curable, silicone conformal coating, pottant, or sealant. It has a secondary, neutral alkoxy moisture cure for enhanced adhesion and shadow cure. With nominal viscosity of 1,500 cPs, it responds predictably to automated dispense equipment. By applying our Fast Cure technology to the original 800-515 conformal coating, the shadow area moisture cure starts in as little as 30 minutes.

    800-610 is a low viscosity, pourable encapsulant. Its extremely low viscosity ensures the material flows easily around components for thorough wet-out. This is a UV cure with no secondary moisture cure, offering very low adhesion.

    800-520 is an IPC-CC-830C qualified, UV-curable, silicone conformal coating, pottant, or sealant. With its excellent dielectric properties, this sprayable/flowable formulation is ideal for applying thicker layers of coating for applications requiring additional protection. A secondary, neutral alkoxy moisture cure is included.

    800-520FC is a UV-curable, silicone conformal coating, pottant, or sealant. This version of our original 800-520 coating utilizes Fast Cure technology to begin moisture cure of shadow areas in as little as 30 minutes, and provides a harder, more durable surface than our standard 800-520.

    800-550 is a UV-curable, silicone coating, pottant, or sealant. With nominal viscosity of 5,000 cPs, 800-550 flows readily to surround the complex geometry of modern circuitry design. It has a secondary, neutral alkoxy moisture cure for enhanced adhesion and shadow cure. This non-corrosive, single component silicone will cure to a solid elastomer in seconds upon exposure to UV light.

    800-505 is an IPC-CC-830C qualified, UV-curable, silicone conformal coating, pottant, or sealant. It has a secondary, neutral alkoxy moisture cure for enhanced adhesion and shadow cure. This non-corrosive, single component silicone will cure to a solid elastomer in seconds upon exposure to UV light.

    800-505FC is a UV-curable, silicone conformal coating, pottant, or sealant. It has a secondary, neutral alkoxy moisture cure for enhanced adhesion and shadow cure. Utilizing our Fast Cure technology, this secondary moisture cure begins in as little as 30 minutes and can develop full adhesion in hours.

    800-510 is an IPC-CC-830C qualified, UV-curable, silicone conformal coating, pottant, or sealant. It has a secondary, neutral alkoxy moisture cure for enhanced adhesion and shadow cure. This non-corrosive, single component silicone will cure to a solid elastomer in seconds upon exposure to UV light. The slightly higher viscosity of this material improves spray performance in certain applications.

  • Thermally Conductive Compounds applications
    Thermally Conductive Compounds

    G641 offers excellent heat transfer in large and small electrical and electronic components and is an ideal material for use in thermocouple wells, power diodes, transistors, semiconductors, and ballasts. G641, or G644 can be used as direct alternatives to Dow Corning / DuPont Molykote DC340.

    Versilube G644 is a softer, lower viscosity version of the original Novagard thermal compound, G641. Both G644 and G641 can be used as direct alternatives to Dow Corning / DuPont Molykote DC340.

  • Addition Cure Silicones applications
    Addition Cure Silicones

    600-160 is a two-component, addition-cure silicone that, when mixed, cures to a flexible elastomer.

    600-170 is a two-component, addition-cure silicone that, when mixed, cures to a flexible elastomer.

    600-180 is a two-component, addition-cure silicone that, when mixed, cures to a flexible elastomer, formulated with moderate elongation and exceptional tensile strength.

  • High Temperature Foams applications
    High Temperature Foams

    60-HTA is a soft, high temperature closed cell foam designed for applications requiring a low force to compress, and for filling large voids and variable gaps.

    100-HTA is a high temperature closed cell foam designed for applications requiring both flexibility and strength, and balances compressibility with increase strength and wear resistance.

    150-HTA is a high temperature closed cell foam designed for applications requiring a cushion against heavy loads, and withstands wear and abrasion in “tough duty” applications.

  • Specialty PVC Foams applications
    Specialty PVC Foams

    Aluma-Seal is a medium density, closed cell PVC foam that acts as a thermal insulator to prevent condensation build-up on surfaces to which it is applied.

    Aluma-Seal is a UL 723 classified, closed cell PVC foam used as an insulator for HVAC plenums, pipes, and pans to prevent condensation build-up on surfaces to which it is applied.

    70P UL is a low density closed cell PVC foam formulated to conform to UL HF-1/HBF for use as an ANSI/UL94 approved component in electronic applications.

    Mylar is a closed cell PVC foam that is very effective in a variety of non-critical sealing applications.

  • Dielectric Compounds and Lubricants applications
    Dielectric Compounds and Lubricants

    G623 is specifically formulated for use as a water repellant coating to prevent corrosion, especially in critical applications that require good dielectric properties.

    G624 is specifically formulated for use as a water-repellent coating to prevent corrosion and conforms to SAE AS-8660 (formerly Mil-S-8660C). G624 is an alternative to DuPont Molykote 4 (DC4).

    With lower operating temperature (ranging from -57°C to 200°C), G635 is an excellent dielectric compound with good moisture barrier and corrosion resistance properties. G635 can be used as an alternative to Dow Corning DC 5.

    G661 seals and protects electrical connections above and below ground. G661 is most frequently used as a valve and O-ring lubricant, and can be used as an alternative to Molykote 111 Compound (Dow Corning's DC111).

    G662 seals and protects electrical connections above and below ground, and is certified to NSF Standard 61 for Drinking Water System Components. G662 can be used as an alternative to Molykote 111 Compound (Dow Corning's DC111).

    Designed for use as a dielectric compound on high voltage insulators, G687 reduces the opportunity for dirt and moisture to create arcing across the insulator. It can be used as an alternative to Dow Corning / DuPont Molykote HV3099.

    G697 can be used as a lubricant on unpainted ferrous metal surfaces (threaded or unthreaded) to help prevent corrosion, and maintain the condition of the substrate. G697 conforms to MIL-DTL-21567B (formerly MIL-C-21567A).

  • UL Approved PVC Foams applications
    UL Approved PVC Foams

    Aluma-Seal is a UL 723 classified, closed cell PVC foam used as an insulator for HVAC plenums, pipes, and pans to prevent condensation build-up on surfaces to which it is applied.

    70P UL is a low density closed cell PVC foam formulated to conform to UL HF-1/HBF for use as an ANSI/UL94 approved component in electronic applications.

  • NSF Silicone Lubricants applications
    NSF Silicone Lubricants

    G662 seals and protects electrical connections above and below ground, and is certified to NSF Standard 61 for Drinking Water System Components. G662 can be used as an alternative to Molykote 111 Compound (Dow Corning's DC111).

Electric Vehicle & Battery Products

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Useful EV/Battery Resources

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